1) Remove the old choke butterfly by removing the small screws that are holding it in place these in some cases may be peened and will need to be ground or drilled out to loosen.

Basic Mikuni Keihin Slide Carb Tuning - Duration: 14:09. 8:52. I want to install a primer, this way, I'm always guaranteed to have it start.

Also I rebuilt the fuel pump. If I drop some gas down the cylinders it'll fire right up and you can pull start it anytime during the day without having to dump gas down the cylinders. On Mikuni carbs when you flip the "choke" lever you open the enrichment circuit adding more fuel to the existing amount of air which accomplishes the same thing.

2) Install the new fittings into the carb after applying a locking sealer. There's nothing worse than going out with the buddies and having to pull out my wrench and pop bottle of pre-mix to get her going. either they are not adjusted properly or you are not using it right. Fully read this document before installing this kit. !your mommas so dumb she threw a rock at the ground and missed.This may sound like a stupid question but since I didn't read it, I'll ask it.it usally goes half choke depending on how could out it is if it is extreamly cold ill use full depends on the sound it makes also if it is a drownding sound i usally not it to half or no choke and when it starts spuddering i dont touch anything and it will usally catch and start to rev up if i have the throttle thing in but ya most of the time it is half choke1990 phazer 480 bored to a 510 full wiseco motor AAEN exhaust 4 inch risers with renthal bars red power madd hand gaurds cuztom paint jobhey bud, i used to have a 1996 XCR 600... that was a nightmare to start. i even tried to add on a primer...rebuilt fuel pump...sync and replaced floats and needles in carbs....heck i even put a ball check valve in the fuel line to make sure the fuel wasnt back tracking into the tank...nothing worked. Do not smoke or have other open flames in the repair area. Sounds like no.Goto a Doo dealer and buy a primer, line, fuel Tee's (for the primer line and to also splice into the fuel line), and spigots for each carbAgree on the choke issue. SBT Tech Tip: Primer Install Kit on a Polaris PWC - Duration: 8:52. just never use the choke if you had it running already for the day. I assume it has a choke setup? them motors are known for good starting. Only when it's been sitting for a week or more in -30 weather.you should use the choke on full after it sat overnight. I've had everything synchd, and still the same. 100% performance. For a better experience, please enable JavaScript in your browser before proceeding.I've got a 95 XCR 600 triple which has been tuned up and runs great. This information can be used across all brands. JavaScript is disabled. You must first remove the carburetors from the engine to perform the conversion. 1) The existing choke butterflies must be removed. pull until it fires, then shut choke off and pull, if it doesnt start then flip it back on to full,your mommas so dumb she threw a rock at the ground and missed.oh ya the primer works wonderfull to get a cold sled started fast! I checked the compression on the cylinders and they're all between 120-125. i have a 95 xcr 600 also it does this i find that either doing a half pull full pull works or if you get something to hold the throttle open just enough so thaqt the little black point thing is out on the throttle this point hting is between the thumb part and the mount on the handelbars i have a long washer thaqt i put in it and it starts first pull everytime but without useing that thing and the half pull then full pull i can pull for hours and all i get is 1 second of it soundin like its gonna start1990 phazer 480 bored to a 510 full wiseco motor AAEN exhaust 4 inch risers with renthal bars red power madd hand gaurds cuztom paint jobNot an expert on polaris. Once running though, she's great, 110mph, no sputters, nothing. Are they working/ adjusted correctly? SBT - Clearwater FL 22,471 views. You can pull till you puke and it won't start. The problem is when your sled has sat for a while the gas in the fuel linea will evaporate or leak out. but its the first 3 pulls that would decide if it would start right away or if it was going to take 10 mins.a common problem with those 600 polaris triple motors are seized choke plates and broken choke cables.A forum community dedicated to snowmobile owners and enthusiasts.

Reinstall the carbs using new gaskets (not supplied). SBT instructional video on installing a primer kit into your Polaris pwc. It hates to start though. Come join the discussion about performance, racing, troubleshooting, trails, maintenance, riding tips, modifications, classifieds, gear, and more! I rarely use the choke. Primer Kit installation instructions **Safety First** Start by disconnecting the battery negative cable. if it doesnt start on the first 2 pulls then you can use the choke.your mommas so dumb she threw a rock at the ground and missed.I've had the carbs done, and synched. 2 stroke PWC engines from Yamaha, Sea-Doo, Kawasaki, Polaris, Tiger Shark and others.


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